III. Main Configuration & Specifications
Item | Specification |
Main Control System | KEYENCE PLC (Japan) |
Servo System | Yaskawa (Japan) |
Pneumatic Components | SMC (Japan) / CKD (Japan) / FESTO (Germany) |
Sensors | Panasonic (Japan) |
Motion Parts | HIWIN (Taiwan, Lead Screws / Guide Rails) |
Power Unit | Mean Well (Taiwan) |
Overall Dimensions (L×W×H) | 3000mm × 1780mm × 1860mm |
Weight | Approx. 1900 KG |
Power Supply | AC 220V, 50Hz |
Power Consumption | 5 KW |
Compressed Air | 6 kg/cm² |
Air Consumption | 230 L/min |
Control Mode | Servo Motor + PLC Control |
Positioning Accuracy | 0.01 mm / pulse |
Operator Required | 1 Person |
Throughput (UPH) | 5,000 cards/hour |
IV. Main Workstations & Functions
• 4× Card Feeding Cassettes: Anti-double-sheet & anti-static design, 500 cards/cassette capacity.
• Double Sheet Detection: Real-time monitoring with automatic alarm.
• 4× Dispensing Units: XYZ-axis controlled dispensing heads, front/rear dual-group configuration for high precision and efficiency.
• Process Timing: 6–10s from dispensing to cold welding station.
• 2× Chip Punching & Implantation Units: High-durability molds for accurate chip placement.
• 2× Cold Welding Turntables: 10–30s welding cycle (auto-stop for jam clearing).
• ATR Test Station: Full chip function verification; defective cards auto-diverted to reject bin, results displayed on HMI.
• 2× Card Collection Cassettes: Stack-type output, optional hot-air curing module, auto-full alarm.
• Reject Bin: Dedicated collection for ATR-failed cards.
V. Equipment Features
1. Labor Optimization: Single-operator workflow reduces labor cost while maintaining stable mass production capacity.
2. Precision Engineering: High-rigidity punching molds ensure long-term dimensional consistency.
3. Robotic Transfer System: Fully automated arm transfer between all stations (conveyors ↔ turntables ↔ punching units) for zero manual contact.
4. Maintenance Friendly: Modular structure simplifies daily upkeep and extends equipment service life.
5. Service Commitment: Comprehensive after-sales support with paid lifetime maintenance.
